How Can We Help You In 2020?

A tradition for a lot of businesses at the end of the year is a post about the great things that are coming in the next year.   We’ve done our share of those in the past,  but I thought I’d change it up this year.   As 2019 comes to an end, and we look forward to 2020,  I don’t want to talk about what’s new with us,  I want to talk about what’s new with you,  and how EnMart can help you with the new opportunities and challenges you may face.

If your challenge is to reduce your production downtime,  one culprit may be the thread you’re using.   If you’re experiencing a lot of thread breaks or birdnesting,  it might be time to investigate a different brand of thread.   It could be that you’re paying a lot of money for a premium thread that isn’t behaving in a such a premium way,  and your thread cost isn’t keeping pace with your income.   If one of your goals for 2020 is to reduce your thread expenditures or to eradicate production downtime,  we would like to recommend you take a look at Iris UltraBrite Polyester thread.    The Iris Thread is durable,  elastic,  colorfast and runs smoothly at high speeds.  A trilobal polyester,  it also has a great shine which makes it a standout where ever it’s used.

Another common cause of embroidery issues can be stabilizer.   Some embroiderers are using stabilizer that isn’t adequate for the job they’re asking it to do,  which means they have to use more to achieve the desired effect,  which impacts their budgets.   Other times,  an embroiderer may not be aware of a stabilizer which is specially designed to work with a material or type of embroidery,  and so are doing a lot of extra work to get the desired finished look.   If you’re not aware of all the types of stabilizer EnMart carries,  check out our “Supply Spotlight” posts to learn more about how stabilizer can be used.  If you are interested in samples of the stabilizer we offer,  contact us and we’ll be glad to send you a stabilizer sample pack.

If your goal is to increase your profits in 2020,  an area you might wish to investigate is blank patches.   Patches are very versatile and can be added to a large variety of options.  People also tend to think they’re more complicated to make or to embroider than they actually are.  If you’re looking for patch blanks which you can embroider,  we supply those,  as well as instructions on how to embroider them.   If you want to make your own patches,  we offer multiple types of water soluble backing,  and merrow floss as well.  Finally,  if you’d prefer printed patches (a great option for hats,  for instance)  we can supply those quickly and for a great price.

Why Having a Consistent Thread Matters

I’d guess everyone who works with thread in any fashion has their likes and dislikes when it comes to thread brands.   When you’re just starting out,  it’s hard to know which brand will serve you well and meet your needs the best. Some people buy thread based on what came with their machine.  Other embroiderers work more with colors they need to match rather than thread brands they like.  Certainly there are those who buy based on price, and the cheaper price always seems to win.  One thing that isn’t often considered,  but should be,  is how consistent the thread is.

A consistent thread is one that retains the same properties over time.  The hues of the dyes used to color the thread don’t change.  The tensile strength of the thread remains constant.  The cost of the thread stays reasonably steady.  The quality of the thread doesn’t vary from lot to lot.   What you got when you used the thread for the first time should,  if the thread is consistent,  be the same as what you get when you use the thread for the thirty-first time.  Being consistent is important for thread for several reasons.

Reason 1: Colors don’t change –  Anyone who’s matched a color for a customer knows the importance of color consistency.  Once you find the perfect color to match their logo or graphic,  you need that color to match every time you do an order.  Customers,  as we all know,  can be very picky about color matching.  The last thing you need is a thread color that changes a bit with every dye lot.  A consistent thread will maintain color integrity across dye lots.  The dye recipe will be precise and will be precisely followed.

Reason 2: Strength and durability – An inconsistent thread will have weak spots,  areas where the fibers are uneven or aren’t as thick.  It won’t hold tension as well and may be more prone to thread breaks.   A consistent thread, on the other hand,  will be even, without weak spots.   It will sew smoothly and thread breaks will be limited, and more likely due to design issues than the quality of the thread.  Consistent thread also generally causes far fewer thread breaks,  which results in much less downtime for production.

Reason 3:  Price – Consistent thread is unlikely to be the least expensive thread on the block,  but the quality will be worth paying a slightly higher price.  It’s also unlikely that the prices for a consistent thread will fluctuate much,  since the manufacturer will have sourced quality supplies and ensured their supply chain is secure.  While the price may be adjusted to reflect inflation or changes in the economy,  overall the price should stay pretty steady.

Reason 4:  Sew-out –  A consistent thread will sew out the same every time you sew a design.   It won’t sew perfectly one time and become a knotted mess the next. A thread you can rely on is one that can be predicted,  one that you know will create embroidery that will satisfy your customers.   If you constantly have to adjust tensions or mess with the machine to get the same results as a prior sew-out,  you’re losing time and certainly adding to your stress level.

In the end,  a consistent thread is one that performs the job for you best over the long term.   Yes,  a thread that stays consistent probably won’t be the cheapest option,  but a higher price will be more than justified by the faster production,  stable color and pain free sew-outs.

Essential Stock for an Embroidery Shop

Every year,  when we do trade shows,  we always meet some newbies,  people who are just starting out and looking for advice. Often,  they’re swimming in a sea of possible equipment and supplies and mystified about what they need and what could be useful. For those starting out,  or for those who are looking to get their shop equipped with the basics,  we present this embroidery starter kit list.   This list details the items we think a well stocked shop should have.   For the purposes of this list,  I will provide the name of the product and a brief description of the reason we believe it’s an essential item.  The aim of the list is to help those who are stocking their shops get the basic items they need to do almost any embroidery job.

The List

Thread – We sell Iris UltraBrite Polyester Machine Embroidery Thread  and recommend stocking at least your core colors in large cones.   Your core colors are the colors you use regularly,  the ones you replace most often.  For most shops that’s generally between ten to twenty colors.

Stabilizer – Yes,  a shop can get by with just one type of backing,  a lot of shops do that successfully.   We recommend,  however,  taking advantage of the specialty backing options that are available.  Here’s what, in our opinion,  a well stocked shop should have when it comes to stabilizer.

  • Cutaway – A medium weight cutaway will get you through almost any situation when cutaway backing is required.   Medium weight,  when it comes to stabilizer is generally considered to be 2.5 ounces.
  • Tearaway – Two types of tearaway will generally appear in a well stocked shop.  One would be a light weight tearaway suitable for use with shirts.  The other would be heavy weight tearaway that can be used with hats.
  • Poly Mesh – Yes,  this is a lightweight cutaway,  but it’s designed to be used with lighter weight fabrics and to hold a lot of stitches.   It can greatly improve the appearance of embroidery on flimsier fabrics.
  • Adhesive Backing – A must for the times when you want to embroider items that are hard to hoop.  Can also be useful to hold stretchy or slippery fabrics in place.  Adhesive on one side topped with release paper.
  • Water Soluble – This is a topping,  but a must have if you’re embroidering anything with a pile like towels or fleece blankets.   Used to stop stitches from sinking into the fabric.

Bobbins – For commercial embroidery machines bobbins generally come in L or M sizes.  Paper sided and MagnaGlide magnetic bobbins are two popular types.  Some people prefer magnetic bobbins because they say they hold tension better.  When purchasing bobbins,  don’t forget you’ll also need bobbin cases.  Plain works with magnetic bobbins,  a no backlash spring bobbin case is often great with paper sided bobbins.

NeedlesNeedles come in sizes from 65/9 (smallest) to 90/14 (largest).  Many people use a medium size needle,  a 75/11, for most jobs.  Keep in mind that needles also come in sharp and ballpoint options.   Sharps are for thicker fabrics.  Ballpoints are great for fabrics which are more delicate and which have fibers that could tear easily.

Accessories – There are a ton of accessories out there that can be purchased,  but these are the ones that we think every shop should have.

  • Thread Clips – For clipping jump stitches and making things look nice
  • Seam Ripper – Yes,  at some point you will need one. For ripping out stitches gone wrong.
  • Cleaning/Lint Brush – You’re doing your daily machine maintenance, right?
  • Machine oil – Really,  you’re keeping the machine cleaned and lubricated, right?

The main thing to remember,  when stocking your shop,  is that there are a lot of options out there.  Trial and error might be required to find out what options work best for you.   Don’t be afraid to ask for samples or advice.  We’re always happy to help.